Graphite Electrode For Titanium Smelting Furnace
Products Description
Graphite electrode for titanium smelting furnace
During titanium smelting furnaces, graphite electrode to produce titanium metal from titanium ore. The electrodes work as conductive elements that offer the necessary heat and electrical energy to melt raw material.
In the titanium smelting process, titanium ore is first processed into titanium chloride, and which is then decreased to metallic titanium by using a high-temperature electrolysis process. The process needs a high quantity of heat and electrical energy, and it is provided by the graphite electrodes.
Generally speaking,graphite electrodes used in titanium smelting furnaces are made of high-quality graphite materials that have sound thermal and electrical conductivity, high strength, and good resistance to oxidation and thermal shock. They are designed to undergo the harsh operating conditions of the smelting process,high temperatures, corrosive environments, and severe mechanical stress contained.
Products parameters
Graphite Electrodes diameter and allowable deviation
|
UNIT (MM) |
||||
|
Name |
Nominal Diameter mm |
Actual Maximum Diameter mm |
Actual Minimum Diameter mm |
Nominal Length mm |
|
UHP/HP Graphite electrode |
100 |
102 |
107 |
1700/1800/1900/2700 |
|
150 |
152 |
157 |
1600/1800/1900 |
|
|
200 |
205 |
202 |
1600/1800/1900 |
|
|
250 |
256 |
251 |
1600/1800/1900 |
|
|
300 |
307 |
302 |
1600/1800/2000 |
|
|
350 |
358 |
352 |
1600/1800/2000 |
|
|
400 |
409 |
403 |
1600/1800/2000/2200 |
|
|
450 |
460 |
454 |
1600/1800/2000/2200 |
|
|
500 |
511 |
505 |
1800/2000/2200/2400 |
|
|
550 |
562 |
556 |
1800/2000/2200/2400/2700 |
|
|
600 |
613 |
607 |
2000/2200/2400/2700 |
|
|
650 |
663 |
659 |
2000/2200/2400/2700 |
|
|
700 |
714 |
710 |
2000/2200/2400/2700 |
|
|
750 |
765 |
761 |
2000/2200/2400/2700 |
|
Graphite electrode technical parameters
|
Item |
Unit |
RP |
HP |
UHP |
||||
|
≤∅400 |
≥∅450 |
≤∅400 |
≥∅450 |
≤∅400 |
≥∅450 |
|||
|
Electric Resistivity |
Electrode |
μΩ*m |
≤8.5 |
≤9.0 |
≤6.0 |
≤6.5 |
≤5.0 |
≤5.5 |
|
Nipple |
≤6.5 |
≤6.5 |
≤5.5 |
≤5.5 |
≤4.5 |
≤4.5 |
||
|
Transverse Strength |
Electrode |
MPa |
≥8.0 |
≥7.0 |
≥10.5 |
≥10.5 |
≥15.0 |
≥15.0 |
|
Nipple |
≥16.0 |
≥16.0 |
≥20.0 |
≥20.0 |
≥22.0 |
≥22.0 |
||
|
Young’s Modulus |
Electrode |
Gpa |
≤9.3 |
≤12.0 |
≤14.0 |
|||
|
Nipple |
≤14.0 |
≤16.0 |
≤18.0 |
|||||
|
Bulk Density |
Electrode |
g/cm3 |
≥1.54 |
≥1.65 |
≥1.68 |
|||
|
Nipple |
≥1.69 |
≥1.73 |
≥1.76 |
|||||
|
Coefficient of Termal Expansion (100℃﹣600℃) |
Electrode |
100-6/℃ |
≤2.5 |
≤2.0 |
≤1.5 |
|||
|
Nipple |
≤2.0 |
≤1.6 |
≤1.2 |
|||||
|
Ash |
% |
≤0.3 |
≤0.2 |
≤0.2 |
||||
Graphite Electrode Production Process


Applications
Production of titanium sponge: Graphite electrodes are used in the Kroll process, which is a widely used method for producing titanium sponge from titanium ore. The process involves reducing titanium tetrachloride with magnesium in a sealed furnace, where graphite electrodes are used as the heating element.
Electrolysis of titanium salts: Graphite electrodes are also used in the production of titanium metal through the electrolysis of titanium salts, such as titanium chloride. In this process, the graphite electrodes are used as the anode and cathode, where they conduct electricity and facilitate the deposition of titanium metal on the cathode.
Recycling of titanium scrap: Graphite electrodes are used in the recycling of titanium scrap, where the scrap is melted down and refined using electric arc furnaces. The graphite electrodes provide the heat required for melting and refining the scrap, while also ensuring the efficient removal of impurities.
Synthesis of titanium carbide: Graphite electrodes are used in the synthesis of titanium carbide, which is a hard, wear-resistant material used in cutting tools, abrasives, and coatings. The process involves heating a mixture of titanium dioxide and carbon in the presence of graphite electrodes to produce titanium carbide.

Packing and Shipping
Finished Graphite Electrodes are packed according to customers' requirements, shipped via containers or trucks, and provided with perfect after-sales service.


FAQ
1. Are you a Manufacturer or Trader?
We are manufacturer,we have our own factory.
2. When can I get the price?
We usually quote within 8 hours after getting your detailed requirements,like size,quantity etc.If it is an urgent order,you can call us directly.
3. What about the lead time for mass product?
The lead time is based on the quantity, about 7-12days.For graphite product,apply Dual-use items license need about 15-20 working days.
4. What is your terms of delivery?
We accept FOB,CFR,CIF,EXW,DAP,DDP,etc.You can choose the most convenient way for you.Besides that,we can also shipping by Air and Express.
5. Do you provide samples?
Yes,samples are available for you.
6. Product packaging?
We are packed in wooden cases,or according to your requirements.
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