Graphite Electrode For Titanium Smelting Furnace

Graphite Electrode For Titanium Smelting Furnace

During titanium smelting furnaces, graphite electrode to produce titanium metal from titanium ore. The electrodes work as conductive elements that offer the necessary heat and electrical energy to melt raw material.
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Products Description

Graphite electrode for titanium smelting furnace

During titanium smelting furnaces, graphite electrode to produce titanium metal from titanium ore. The electrodes work as conductive elements that offer the necessary heat and electrical energy to melt raw material.

In the titanium smelting process, titanium ore is first processed into titanium chloride, and which is then decreased to metallic titanium by using a high-temperature electrolysis process. The process needs a high quantity of heat and electrical energy, and it is provided by the graphite electrodes.

Generally speaking,graphite electrodes used in titanium smelting furnaces are made of high-quality graphite materials that have sound thermal and electrical conductivity, high strength, and good resistance to oxidation and thermal shock. They are designed to undergo the harsh operating conditions of the smelting process,high temperatures, corrosive environments, and severe mechanical stress contained.

Products parameters

Graphite Electrodes diameter and allowable deviation

 

UNIT (MM)

Name

Nominal Diameter

mm

Actual

Maximum

Diameter

mm

Actual Minimum Diameter

mm

Nominal Length mm

 

 

 

 

 

UHP/HP Graphite electrode

100

102

107

1700/1800/1900/2700

150

152

157

1600/1800/1900

200

205

202

1600/1800/1900

250

256

251

1600/1800/1900

300

307

302

1600/1800/2000

350

358

352

1600/1800/2000

400

409

403

1600/1800/2000/2200

450

460

454

1600/1800/2000/2200

500

511

505

1800/2000/2200/2400

550

562

556

1800/2000/2200/2400/2700

600

613

607

2000/2200/2400/2700

650

663

659

2000/2200/2400/2700

700

714

710

2000/2200/2400/2700

750

765

761

2000/2200/2400/2700

 

Graphite electrode technical parameters

Item

Unit

RP

HP

UHP

≤∅400

≥∅450

≤∅400

≥∅450

≤∅400

≥∅450

Electric Resistivity

Electrode

μΩ*m

≤8.5

≤9.0

≤6.0

≤6.5

≤5.0

≤5.5

Nipple

≤6.5

≤6.5

≤5.5

≤5.5

≤4.5

≤4.5

Transverse Strength

Electrode

MPa

≥8.0

≥7.0

≥10.5

≥10.5

≥15.0

≥15.0

Nipple

≥16.0

≥16.0

≥20.0

≥20.0

≥22.0

≥22.0

Young’s Modulus

Electrode

Gpa

≤9.3

≤12.0

≤14.0

Nipple

≤14.0

≤16.0

≤18.0

Bulk Density

Electrode

g/cm3

≥1.54

≥1.65

≥1.68

Nipple

≥1.69

≥1.73

≥1.76

Coefficient of Termal Expansion

(100℃﹣600℃)

Electrode

100-6/℃

≤2.5

≤2.0

≤1.5

Nipple

≤2.0

≤1.6

≤1.2

Ash

%

≤0.3

≤0.2

≤0.2

 

Graphite Electrode Production Process

 

1 1001

1 2

Applications

Production of titanium sponge: Graphite electrodes are used in the Kroll process, which is a widely used method for producing titanium sponge from titanium ore. The process involves reducing titanium tetrachloride with magnesium in a sealed furnace, where graphite electrodes are used as the heating element.

Electrolysis of titanium salts: Graphite electrodes are also used in the production of titanium metal through the electrolysis of titanium salts, such as titanium chloride. In this process, the graphite electrodes are used as the anode and cathode, where they conduct electricity and facilitate the deposition of titanium metal on the cathode.

Recycling of titanium scrap: Graphite electrodes are used in the recycling of titanium scrap, where the scrap is melted down and refined using electric arc furnaces. The graphite electrodes provide the heat required for melting and refining the scrap, while also ensuring the efficient removal of impurities.

Synthesis of titanium carbide: Graphite electrodes are used in the synthesis of titanium carbide, which is a hard, wear-resistant material used in cutting tools, abrasives, and coatings. The process involves heating a mixture of titanium dioxide and carbon in the presence of graphite electrodes to produce titanium carbide.

Packing and shipping of RP graphite electrode

 

Packing and Shipping

Finished Graphite Electrodes are packed according to customers' requirements, shipped via containers or trucks, and provided with perfect after-sales service.

Packing-and-transportation1

Packing-and-Shipping

FAQ

1. Are you a Manufacturer or Trader?

We are manufacturer,we have our own factory.

2. When can I get the price?

We usually quote within 8 hours after getting your detailed requirements,like size,quantity etc.If it is an urgent order,you can call us directly.

3. What about the lead time for mass product?

The lead time is based on the quantity, about 7-12days.For graphite product,apply Dual-use items license need about 15-20 working days.

4. What is your terms of delivery?

We accept FOB,CFR,CIF,EXW,DAP,DDP,etc.You can choose the most convenient way for you.Besides that,we can also shipping by Air and Express.

5. Do you provide samples?

Yes,samples are available for you.

6. Product packaging?

We are packed in wooden cases,or according to your requirements.

 

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